High-Speed 24/7 capping solution 48,000 BPH Bottled Water Production Lines

High-Speed 24/7 capping solution for 48,000 BPH Bottled Water Production Lines

Shanghai Peiyu Packaging Technology Co.,Ltd.

Product Overview
Our high-speed rotary capping machine is designed for efficient, precise, and reliable cap sealing in bottled water production lines. Engineered for EU & US markets, this PLC-controlled automatic capping system ensures consistent torque accuracy, minimal downtime, and compliance with food safety standards (FDA & CE certified). Ideal for PET bottles, mineral water, and beverage industries, it supports up to 600 bottles per minute with 99.5% sealing accuracy.

Key Features & Advantages
Ultra-High Speed & Efficiency

Processes 400–600 bottles/minute (adjustable via HMI).

Servo-driven torque control eliminates leaks and overtightening.

Precision Capping Technology

Infrared cap detection ensures proper alignment.

Auto-reject system for defective caps.

Durable & Hygienic Design

Stainless steel (304/316) meets construction EHEDG & GMP guidelines.

Quick-change cap heads for versatile sizing (28–38mm).

Smart Automation

PLC + touchscreen interface for real-time monitoring.

IoT-ready for Industry 4.0 integration.

Low Maintenance & Energy Saving

Brushless motors reduce power consumption by 20%.

Modular design for easy cleaning and part replacement.

Technical Specifications (Parameter Table)
Parameter Specification
Speed 400–600 bottles/min
Cap Size Range 28–38mm (customizable)
Power Supply 380V/50Hz or 480V/60Hz (3-phase)
Air Pressure 0.6–0.8 MPa
Accuracy ±0.5 Nm torque variance
Material 304/316 stainless steel
Certifications CE, FDA, ISO 9001

FAQ
Q1: Can this machine handle different cap types (screw caps, snap caps)?
A: Yes, it supports screw caps, ROPP, and press-on caps with quick-change tooling.

Q2: How does it prevent under/over-tightening?
A: The servo torque system auto-adjusts pressure based on cap material and size.

Q3: Is it compatible with existing bottling lines?
A: Absolutely. It integrates seamlessly with fillers, labelers, and conveyors.

Q4: What’s the warranty period?
*A: Standard 2-year warranty, with lifetime technical support.*

Q5: How to clean the machine?
A: Use CIP (Clean-in-Place) systems or manual cleaning via detachable parts.

Why Choose Our Capping Machine?
30% faster than conventional cappers.

Zero liquid leakage guarantee with laser-guided sealing.

24/7 customer support from our US/EU service centers.

Ideal for: Large-scale bottled water brands, beverage manufacturers, and contract bottlers.